The Art of Mastering Machines

A Guide to CNC Machine Shops When we speak of milling and machining of precision parts, the surface applications is the last process that receives less attention than the rest. The reasons for this is because the surface applications is used for additional functionality, protection, a polished look, and others. This step is very crucial before the deliver is made to a customer. Small and medium sized precision manufacturing facilities usually outsource these value added secondary services. These secondary services which are outsourced include electroplating, powder coating, anodizing, buff polishing, metal brushing, and more. However, to the layperson, metalworking processes mean that once a precision part comes out of a CNC mill or any other high speed machining tool, they would think that that in itself already comprise metal-forming, and so the process ends there. But the truth is that despite the close precision of any given machine, be in CNC or other high speed machines, they still have undesirable irregularities found on their surfaces. That is just the nature of the work. Although one cannot detect these irregularities with the naked eye, it is can affect the long term functioning of the part and aesthetically, it can also be un pleasing in the long run.
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So, on the machine shop floor, CNC machines are also employed in a variety of surface finishing methods to produce the most accurate and best looking parts. CNC machines can run continuously and that is why these are used and it is only necessary to turn it off when it need maintenance work. Manually operated machines are very slow in comparison to this.
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Another reason why manually operated machines are being replace by CNC machines, is because these machines can be programmed with a design which can then be manufactured hundreds or even thousands of times. It is important to the industry that parts are exactly the same and this is what CNC machines can produce. Operators only need basic training and skills and then they can start supervising several machines. Another advantage of CNC machines is that it can be updated by improving the software used to drive the machines. This is very beneficial because machines are able to take any form of toxin that is generated in the final stage of metal forming. The reasons for this is because in order to finish the parts various types of coating and high grade chemicals are used. Because of the costs involved in supporting non-CNC machining operations, and some regulatory safety and environmental concerns, many machine shops, including even advanced CNC precision machining shops chooses to outsource their final stage finishing process to avoid the costly and difficult regulations that are impose by some states. And this is especially true when it comes to anodized finishes since this involves chromic and sulfuric acids.